Performance optimisation through effective electronic shift handover

 

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Global reliability software provider

Placing the right data at your fingertips, instantly

Electronic shift handover

Customised electronic shift handover

Easy data entry with drop-down menus and options personalised for each site and client

Production performance through electronic shift handover

Manufacturing data & analytics

Immediate production performance reporting by date period, site, building, equipment train, product, product stage etc.

Use electronic shift handover to clarify site performance

Process performance management

Clear visualisation of scale and causes of downtime issues through Fishbone Analytics

%

Average downtime reduction

%

Average cycle time decline

%

Over time cost reduction

%

Increase of capacity utilisation

Familiar with these challenges?

Many pharma plants struggle with a lack of accurate information that would allow them to understand WHY they are stuck at current productivity levels. A costly problem faced by countless pharmaceutical and biotechnology companies is that vital data and analytics around bulk API production performance is not being transferred effectively upwards from operators to senior management.

No downtime visibility

A worrying inability to identify the true scale and reasons for production downtime

Inefficient data transfer

Poor transferal upwards of key data and knowledge to all main stakeholders

No issues ownership

Little or no ownership of problems affecting schedule attainment at shift level

Ineffective shift handovers

Informal (spreadsheet, whiteboard) and non-standardised shift handover reporting

Lean is merely a buzz word

Everybody’s conscious of the term lean, but are challenged to put it to life

Impossible to trend

Little or no historical context to support decision making

Analytics coming from electronic shift handover

Production performance management – made easy

e-ConnX provides comprehensive production and reliability reporting together with Ishikawa diagram analytics so that absolutely everyone, from Operator up to Vice President of Manufacturing, has exactly the right data and diagnostics they need to be more effective in their roles.

Drill down to the detail

Granular production performance reporting by date period, site, building, equipment train, product, product stage etc.

Simple categorisation

Categorise downtime by Man, Machine, Material and Method allowing for easy interrogation.

Multi level trending

Analyse performance trending by date period, site, building, equipment train, product, product stage etc.

Downtime scale

Clear visualisation of scale and causes of downtime issues through fishbone analytics

Root-cause analysis

Transparent downtime ‘root cause’ identification while showing frequency and impact

PDCA – It’s all there

A system with Plan-Do-Check-Act at the backbone to drive continuous improvement

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Electronic shift handover performance analytics using downtime entry